Polaris Industries Inc. recalls
49 recalls on record · 1 rated Critical · CPSC
Every recall we have on record for Polaris Industries Inc., compiled from federal safety data. Check the hazard, the remedy, and how serious each one is, and always confirm on the official notice.
Model Year 2025-2026 Ranger XP 1000 NorthStar and Ranger Crew XP 1000 NorthStar Recreational Off-Road Vehicles (ROVs)
An improperly routed alternator cable can become damaged and contact the negative battery post, resulting in an electrical short, posing a fire hazard and risk of serious injury.
Model Year 2023-2024 Ranger XP Kinetic and Model Year 2025 Pro XD Kinetic ROVs
Water can leak through a cracked filter into the ROV's high-voltage charging harness components and cause a short circuit, posing a fire hazard.
Model Year 2023-2025 Ranger XP 1000 NorthStar and Ranger XP 1000 NorthStar Crew Recreational Off-Road Vehicles (ROVs)
The lower seat belt anchor fasteners were not properly tightened, which can result in the seat belt separating from the vehicle frame, failing to protect riders. Without that protection, riders can be ejected from the vehicle in a crash, posing an injury hazard.
Model Year 2022-2025 RZR Pro R and RZR Pro R 4 Recreational Off-Road Vehicles (ROVs)
The fasteners on the vehicle's rollover protective structure (ROPS) pillar joints can be missing or loose and fail to protect the occupants, if the vehicle rolls over or tips over. This poses an injury hazard.
Model Year 2024-2025 Ranger XD 1500 and Crew XD 1500 ROVs
The door handle can stick and cause the door to unexpectedly open while the vehicle is moving and cause an unrestrained rider to be ejected from the vehicle or increase the risk of a crash, posing serious injury and crash hazards.
Model Year 2024 Ranger Recreational Off-Road Vehicles (ROVs) and ProXD and Bobcat Utility Task Vehicles (UTVs)
The vehicles' passenger side seat belt anchor point can separate from the frame due to a defective weld on the bracket, posing an injury hazard to passengers from impact with a loose bracket or failure of the seatbelt during a crash.
Model Year 2024-2025 RZR XP 1000 and XP 4 1000 ROVs
The positive (+) battery terminal cover (red) can become damaged by the seat base, causing the positive (+) battery post to be exposed and contact nearby conductive components, resulting in an electrical short, posing a fire hazard.
Model Year 2023-2024 Ranger XP Kinetic Recreational Off-Road Vehicles (ROVs)
The high voltage cables on the motor controller unit can be loose, causing the cable to arc or overheat while in use, posing fire and crash hazards and risk of serious injury.
Model Year 2024 RANGER XD 1500 and Crew XD 1500 Recreational Off-Road Vehicles (ROVs)
The winch wiring can overheat while in use, posing a fire hazard and risk of serious injury to the rider or passenger.
Model Year 2023-2024 Polaris Sportsman 850, XP 1000, and XP 1000 S ATVs and fuel pump kits and fuel tank assemblies
The ATV can leak fuel at the fuel pump flange outlet, posing a fire hazard and risk of serious injury to the rider or passenger.
Model Year 2024 Prostar S4 Titan Adventure 155 ES Snowmobiles
The snowmobile can leak fuel at the pump flange assembly, posing a fire hazard and risk of serious injury to the rider or passenger.
Model Year 2022-2023 Snowmobiles equipped with PATRIOT BOOST Engines
The fuel line between the fuel rails can leak, posing a fire hazard.
Model Year 2022-2024 MATRYX Snowmobiles equipped with PATRIOT 650 and 850 Engines
The primary (drive) clutch can fail causing the clutch or its components to separate from the vehicle, posing an injury hazard.
Model Year 2023-2024 Ranger XP Kinetic Recreational Off-Road Vehicles (ROVs)
Pressing the brake and throttle pedals simultaneously can deactivate the throttle. If the brake is then released, the vehicle can move and the throttle can still be deactivated, posing a crash hazard and risk of serious injury.
Model Year 2021-2024 RZR 200 Youth ROVs
The steering system can lock up while in use, posing a crash hazard and risk of serious injury to children.
Polaris Snowmobiles, Model Year 2022 PATRIOT 850 MATRYX RMK, INDY and SWITCHBACK
The ring gear on the primary clutch can fail, causing the clutch assembly components to come loose, posing an injury hazard to consumers.
Model Year 2023 PATRIOT 9R MATRYX PRO RMK and PATRIOT 9R MATRYX RMK KHAOS Snowmobiles
The primary (drive) clutch can fail and can cause the clutch or clutch components to come loose, posing an injury hazard to consumers.
Model Year 2023 RANGER XP 1000 NorthStar and XP 1000 NorthStar Crew Off-Road Vehicles
An improperly installed center brake line can cause the rear brake circuit to remain pressurized during operation, resulting in overheated brakes and reduced braking performance, posing fire and crash hazards.
Model Year 2023 RZR PRO XP and PRO XP 4 and Model Year 2024 RZR XP and XP 4 ROVs
The improperly routed brake line can contact the front wheels during vehicle operation resulting in brake line damage and brake loss, posing a crash hazard.
Model Year 2023 Polaris RANGER XP 1000 / XP 1000 Crew and RANGER 1000 / 1000 Crew, Model Year 2024 Polaris Pro XD Full-Size Diesel Crew, Model Year 2024 Gravely ATLAS JSV-3400, and Model Year 2024 Bobcat UV34XL Gas
The passenger side seat belt buckle bracket was not properly welded, which could result in the seat belt anchor point separating from the frame, posing an injury hazard to consumers.
Polaris Snowmobiles, Model Year 2022-2023 MATRYX PRO RMK and MATRYX RMK KHAOS
The handlebar hooks on the recalled snowmobiles pose a puncture hazard and risk of serious injury if the rider's body impacts the handlebar hook during a crash.
Model Year 2021 RZR XP Turbo and RZR Turbo S Recreational Off-Road Vehicles
The vehicle's clutch can fracture, causing fragments to be ejected from the vehicle, posing fire and injury hazards.
Polaris Off-Road Vehicles, Bobcat and Gravely Utility Vehicles, Fuel Pump Kits and Fuel Tank Assemblies
A fuel leak can occur at the fuel pump outlet connector on the fuel tank near a hot surface, posing a fire hazard.
Model Year 2021-2023 RZR Pro XP 4 and Model Year 2022-2023 RZR Turbo R 4 vehicles Recreational Off-Road Vehicles
A fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, posing a fire hazard.
Model Year 2022-2023 MATRYX RMK KHAOS and PRO Snowmobiles
When the rider engages the throttle and brake (including the parking brake) simultaneously on the recalled snowmobiles, the brake system can overheat in the caliper/pad/brake rotor area, posing a fire hazard and risk of burn injuries to the rider.
Model Years 2022-2023 RZR Pro R and Pro R 4 Recreational Off-Road Vehicles
The alternator can fail during operation, posing a fire hazard.
Model Years 2021-2023 Sportsman 450 and 570 All-Terrain Vehicles (ATVs)
An improperly assembled wiring harness can contact the brake line and/or vehicle frame during use which can result in a loss of the use of the front brakes and/or fire, posing fire and crash hazards.
Polaris Timbersled Snow Bike Conversion Kits
The QuickDrive fastener can loosen while operating, leading to brake failure, posing a crash hazard.
Model Year 2020-2023 Sportsman 1000 S and Scrambler 1000 S All-Terrain Vehicles (ATVs)
Electrostatic discharge outside the fuel tank can ignite fuel spills while refueling, posing a fire hazard.
Model Years 2021-2022 RZR Pro XP 4 Recreational Off-Road Vehicles
A fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, posing a fire hazard.
Model Year 2021-2023 MATRYX, 2015-2022 AXYS, and 2013-2014 Pro-Ride Snowmobiles
Electrostatic discharge inside the fuel tank can cause vapors to ignite during operation and the tank to burst, posing a fire hazard.
Polaris Snowmobiles, Model Year 2022 PATRIOT BOOST RMK KHAOS and PATRIOT BOOST PRO RMK
The primary (drive) clutch bolt can break, causing the clutch assembly components to separate, creating a projectile risk and posing an injury hazard to consumers.
Model Year 2022 RZR Pro R 4 Premium and RZR Pro R 4 Ultimate Recreational Off-Road Vehicles
An incorrectly routed battery cable can contact the prop shaft during use, which can result in an electrical short, posing a fire hazard.
Model Year 2022 MATRYX RMK, INDY, SWITCHBACK, VOYAGEUR, and NORDIC PRO snowmobiles
The throttle release switch (TRS) can fail to disengage when the throttle lever is released and if a stuck throttle condition occurs when the TRS fails to disengage, it can lead to loss of vehicle control, posing a crash hazard. Additionally, on certain Model Year 2022 MATRYX RMK snowmobiles, the throttle cable can be kinked during installation, which can lead to damage of the throttle cable during operation and impairment of the throttle function, posing a crash hazard.
Outlaw 110 EFI Youth All-Terrain Vehicles (ATVs)
The inner layer of the fuel line can leak, posing a fire hazard.
Polaris RZR and GENERAL Recreational Off-Road Vehicles
The steering wheel can separate and result in a loss of control, posing a crash hazard.
Model Year 2011-2021 Phoenix 200 ATV
The throttle speed control stop can break and become stuck, posing a crash hazard.
Model Year 2021 RZR Pro XP and RZR Pro XP 4 Recreational Off-Road Vehicles (ROVs)
A raised edge on the machined surface of the turbocharger castings can result in an oil leak, posing a fire hazard.
Model Year 2020 Ranger XP 1000 and Ranger CREW XP 1000 Off-Road Vehicles, Model Years 2019 - 2020 PRO XD 4000D UTVs, Model Year 2019 PRO XD 2000D UTVs, and Model Year 2020 Bobcat UV34 and UV34XL UTVs
An improperly manufactured clutch component can cause the engine braking feature to fail, resulting in unexpected vehicle motion, posing a crash hazard.
Model Year 2015-2020 AXYS Trail Performance and Crossover snowmobiles
The fuel hose can be improperly secured, posing a fire hazard to consumers.
Model Year 2018-2020 Polaris Phoenix 200 ATVs
The throttle lever stop can fail due to damage during shipping, posing a crash hazard.
Model Year 2019 - 2020 Ranger XP 1000 & Model Year 2020 General XP 1000 Utility Vehicles (UTVs)
The throttle can fail to return to the idle position after the engine stalls and is restarted in gear without switching the key to the off position due to a software problem, causing the vehicle to accelerate suddenly, posing a crash hazard to the user.
Model Year 2018 - 2020 Ranger XP 1000 & CREW XP 1000 Off-Road Vehicles
The clutch belt can break and damage the secondary clutch and the fuel line, posing a fire hazard to the rider.
Model Year 2019 - 2020 Ranger XP 1000 & CREW XP 1000 Off-Road Vehicles
The fuel line can be misrouted above the bracket that protects the fuel line from a clutch belt failure, posing a fire hazard to consumers.
Model Year 2019 Polaris PRO XD and model year 2020 Ranger Utility vehicles (UTVs)
The seat belts on the vehicles can fail, posing an injury hazard to the user if they were to be in a collision or tip-over incident.
Model Year 2017-2018 Bobcat 3650 Utility Vehicles (UTVs)
The rear brake line can become punctured causing the brakes to fail, posing a collision and crash hazard.
Model Year 2017-2018 Brutus Utility Vehicles (UTVs)
The rear brake line can become punctured causing the brakes to fail, posing a collision and crash hazard.
Model Year 2015 - 2019 Polaris RGR EV recreational off-highway vehicles (ROVs)
An incorrectly wired chassis harness can cause an incorrect throttle control signal to the electric drive motor, which can cause the vehicle to accelerate unexpectedly, posing a crash hazard.
Model Year 2019 Polaris RZR XP 4 Turbo S recreational off-highway vehicles (ROVs)
The brakes can fail, posing crash and injury hazards.